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Medium Voltage Wire 0.50mm2 TC/FEP 5KV DC O.D.2mm
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Medium Voltage Wire 0.50mm2 TC/FEP 5KV DC O.D.2mm

High-performance Medium Voltage Wire with 0.50mm² Tinned Copper conductor & FEP insulation.

Rated for 5KV DC and demanding temperatures up to 200°C.

Ideal for aerospace, EV charging, and industrial automation.

Request a quote & datasheet!

  • Cable Type Teflon fluorinated FEP 5kv wire
  • Cable Spec 0.5sqmm
  • Conductor Tinned Copper
  • Construction 19/0.18 Stranded wire acc. to IEC 60228, Class 2
  • Insulation Teflon fluorinated compound FEP
  • O.D. 2mm
  • Rated Voltage 5KV DC
  • Rated Temperature -65°C to +200°C
  • Cable No. D268
  • Keyword 5kv teflon wire
  • Feature transparent red mini custom wire

0.50mm² Medium Voltage Wire (5KV DC): Superior Performance in Demanding Environments

Engineered for critical applications in advanced power distribution, our Medium Voltage Wire with a 0.50mm² cross-section delivers unmatched reliability in high-voltage, high-temperature, and electromagnetically noisy environments. This wire features a premium Tinned Copper (TC) conductor and Fluorinated Ethylene Propylene (FEP) insulation, a combination that ensures exceptional electrical integrity, thermal stability, and resistance to harsh conditions. It is the definitive solution for electric vehicle charging infrastructure, aerospace, defense, and renewable energy systems where failure is not an option.

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Key Features & Technical Advantages

✔ Rated for 5KV DC Applications: Specifically engineered for medium voltage direct current (MVDC) systems, making it ideal for the evolving needs of modern power electronics and distribution networks, such as those found in electric vehicle (EV) charging stations

✔ Exceptional Thermal Stability: The FEP insulation provides a wide operating temperature range from -65°C to +200°C. This makes it perfect for applications exposed to intense heat, such as near power conversion equipment and industrial furnaces, as well as cryogenic environments.

✔ Superior Electrical Properties: FEP insulation offers a low dielectric constant and high dielectric strength, ensuring minimal signal loss and reliable power transmission in medium voltage applications. It is well-suited for high-frequency scenarios and provides excellent resistance to partial discharge.

✔ Enhanced Durability & Safety: The tinned copper conductor resists oxidation and corrosion, ensuring long-term conductivity and reliability. The insulation is flame retardant, meeting recognized safety standards, which enhances safety in critical applications.

✔ Outstanding Chemical Resistance: This wire effectively resists a wide range of chemicals, including oils, acids, alkalis, and solvents-9. This guarantees longevity and reliable performance in harsh industrial environments.

Specifications & Construction

Parameter Specification
Conductor Tinned Copper (TC), Stranded
Cross-Section 0.50 mm² (Approx. 20 AWG)
Insulation FEP (Fluorinated Ethylene Propylene)
Rated Voltage 5KV DC
Temperature Rating -65°C to +200°C
Standards Complies with UL, RoHS, and other international standards upon request.

Ready to Solve Your High-Temperature Cable Challenges?

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FAQ

Q1: What are the key advantages of using FEP insulation for 5KV DC applications?
A: FEP offers a much wider operating temperature range (-65°C to 200°C) compared to many other materials-1. It also provides superior chemical resistance, low signal loss, and maintains excellent dielectric strength under DC stress, which is crucial for stable 5KV DC performance.

Q2: Is this wire suitable for continuous flexing applications?
A: While FEP is inherently more flexible than some other high-temperature plastics, our standard construction is optimized for fixed installation or occasional flexing. For continuous flexing applications like inside robot arms, we recommend our specialized High-Flex Robot Cable series.

Q3: Can you provide custom colors or printing on the wire?
A: Absolutely. We specialize in customization. We can provide a range of insulation colors for circuit identification and add custom printing (such as part numbers, UL-style legends, or company logos) to meet your traceability and branding needs.

Q4: What certifications does this wire hold?
A: Our wire is manufactured to meet core international standards. We can work with you to achieve specific certifications (like UL, CE) required for your target market and application.

Q5: What is your typical lead time for sample requests and bulk orders?
A: We can provide samples for evaluation within 3-5 working days. For bulk production orders, our standard lead time is 2-3 weeks, which can be adjusted based on the order volume and specific customization requirements.