Silicone Shielded Aerospace Cable | 4x0.20mm2 TC/FEP/TCWB/Silicone
SILICONE SHIELDED AEROSPACE CABLE: MULTI-INDUSTRY RELIABILITY IN EXTREME ENVIRONMENTS
Our Silicone Shielded Aerospace Cable is engineered as a versatile, high-performance solution for mission-critical applications across demanding global industries. This meticulously constructed cable features 4x0.20mm2 tinned copper conductors (7/0.20) with color-coded FEP insulation (black, white, red, green), bound by a polyester tape, protected by a TCWB (Tinned Copper Wire Braid) shield, and finished with a flexible, high-temperature black silicone sheath. With a compact 6mm outer diameter, it delivers unmatched flexibility, EMI protection, and continuous operation in temperatures up to 200°C, making it indispensable for Aerospace, Nuclear Power, Industrial Automation, and Medical Equipment.
KEY FEATURES & TECHNICAL ADVANTAGES
✔ Multi-Industry Certified Reliability: Designed to meet the stringent requirements of aerospace (MIL-spec), nuclear, and medical safety standards for use in critical systems.
✔ Exceptional High-Temperature & Flexibility: The silicone sheath and FEP insulation maintain extreme flexibility and dielectric integrity from -60°C to +200°C, perfect for tight spaces and dynamic applications.
✔ Superior EMI/RFI Shielding: The TCWB braid shield provides >85% coverage, effectively safeguarding sensitive signals in electrically noisy environments like industrial floors or aircraft avionics bays.
✔ Chemical & Environmental Resistance: Resists oils, fuels, acids, moisture, and radiation, ensuring longevity in harsh conditions from petrochemical plants to in-flight systems.
✔ Optimized for Safety & Maintenance: Color-coded conductors enable quick installation and error-free maintenance, while the rugged construction minimizes downtime.
SPECIFICATIONS & CONSTRUCTION
| Component | Specification |
|---|---|
| Conductor | 4 cores, 0.20mm², Tinned Copper (TC), 7/0.20 stranding |
| Insulation | Fluorinated Ethylene Propylene (FEP), Colors: Black, White, Red, Green |
| Inner Binder | Polyester Tape |
| Shielding | Tinned Copper Wire Braid (TCWB) |
| Sheath/Jacket | Black, Flexible Silicone Rubber |
| Overall Diameter | 6.0 mm |
| Temperature Range | -60°C to +200°C |
| Key Standards | Can be manufactured to comply with MIL-W-16878, UL, RoHS, REACH |
WHY CHOOSE OUR SILICONE SHIELDED AEROSPACE CABLE?
We are not just a cable manufacturer; we are a reliability partner for industries where failure is not an option. This cable embodies our commitment to cross-industry excellence. Whether it’s surviving the vibration in an aircraft, withstanding sterilization in an autoclave, or resisting corrosive agents in a chemical plant, its construction is proven. We offer full traceability and can tailor the cable to meet specific OEM requirements, certifications (like UL or CE), and performance needs, providing a single, trusted solution for your most complex interconnection challenges.
TYPICAL APPLICATIONS
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Aerospace & Aviation: Avionics wiring, in-flight entertainment systems, sensor connections in engine bays.
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Nuclear Power & Medical Equipment: Instrumentation and control wiring in radiation zones; cables for diagnostic imaging (MRI, CT) and surgical tools requiring autoclave sterilization.
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Industrial Automation & Robotics: Internal wiring for robotic arms, servo motors, and control panels in high-heat or washdown environments.
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Transportation & New Energy: Wiring for electric vehicle charging systems, rail transportation controls, and solar/wind power monitoring.
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Metallurgy & Petrochemical: Sensor and control cabling for furnaces, refineries, and chemical processing equipment exposed to high heat and aggressive substances.
- Request Free Sample - Evaluate the cable's flexibility and quality
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Download Technical Specifications - Discuss customizing this cable for your specific industry standard
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Contact Our Engineering Team - Get details on production schedules and certification support.
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Get Competitive Quotation - Receive pricing for your project volume
FAQ
Q1: Is this cable truly suitable for both aerospace and medical applications?
A: Yes. The core construction using high-purity, chemically inert materials like FEP and silicone meets the baseline requirements for both sectors. For final approval, the cable can be supplied with the specific test reports and material certifications (e.g., biocompatibility per ISO 10993 for medical, flammability per FAR 25.853 for aerospace) required by your quality system.
Q2: How does the TCWB braid compare to foil shielding?
A: TCWB braiding offers superior durability and flex life compared to foil. It is less prone to tearing during installation or in dynamic applications, provides better coverage over time, and offers more effective shielding against a broader range of interference frequencies, which is critical in complex electronic environments.
Q3: Can the cable withstand continuous flexing in a cable carrier?
A: The 7/0.20 fine stranding and flexible silicone jacket make it suitable for applications with occasional to moderate flexing. For high-cycle continuous flexing (e.g., automated robotic arms), we recommend our dedicated high-flex cable series with optimized conductors and lay lengths.
Q4: What is the operating voltage rating?
A: While the primary specification highlights high-temperature performance, this construction is typically rated for 300/500V. Please consult our technical datasheet or engineering team for the precise voltage rating based on your application's requirements.
Q5: Do you offer different sheath colors or custom printing?
A: Absolutely. As a custom cable manufacturer, we provide various sheath colors for project coding and can add custom printing (part numbers, company logos, directional arrows) to meet your assembly and traceability needs.