Ultra Fine 4x36AWG Instrumentation Cable | SPC/PFA/PFA 300/500V 260℃

ULTRA FINE INSTRUMENTATION CABLE: MAXIMUM PERFORMANCE IN MINIMAL SPACE

Our Ultra Fine 4x36AWG Instrumentation Cable represents the pinnacle of miniaturized wire technology for applications where space constraints demand the absolute smallest footprint without compromising performance. This precision cable features 4 conductors of ultra-fine 36AWG silver-plated copper (SPC) with 7/0.05 stranding, protected by premium PFA (Perfluoroalkoxy) insulation and sheath. With an exceptionally small wire diameter of 0.32-0.35mm and overall diameter of just 1.2mm, this cable delivers reliable performance at 260℃ with a 300/500V rating, making it ideal for precision instrumentation, medical devices, aerospace electronics, and other space-constrained applications.

KEY FEATURES & TECHNICAL ADVANTAGES

✔ Ultra-Compact Design - 1.2mm overall diameter enables wiring in the tightest spaces and most compact devices
✔ Exceptional Thermal Endurance - PFA construction provides reliable performance at 260℃ continuous temperature
✔ Superior Signal Integrity - Silver-plated copper conductors ensure optimal conductivity and minimal signal loss
✔ Precision Manufacturing - 0.32-0.35mm wire diameter with tight tolerances for consistent performance
✔ Color-Coded Identification - Red, yellow, green, white insulation allows easy circuit identification in dense installations

SPECIFICATIONS & CONSTRUCTION

WHY CHOOSE OUR ULTRA FINE INSTRUMENTATION CABLE?

We specialize in manufacturing miniature cables that push the boundaries of size reduction while maintaining exceptional electrical and mechanical performance. Our ultra-fine instrumentation cable is engineered for applications where every millimeter counts, such as medical implants, aerospace avionics, and precision laboratory instruments. The combination of silver-plated copper conductors and PFA insulation provides superior electrical characteristics at extreme temperatures, while the precise dimensional control ensures reliable performance in the most demanding environments. With extensive experience in miniaturized cable technology, we deliver solutions that enable innovation in space-constrained applications.

TYPICAL APPLICATIONS

• Medical Devices - Implantable devices, surgical instruments, and diagnostic equipment
• Aerospace Electronics - Avionics, satellite systems, and space-constrained aircraft wiring
• Precision Instruments - Laboratory analyzers, test equipment, and measurement devices
• Consumer Electronics - Compact wearable devices and miniature electronic products
• Industrial Sensors - Miniature sensor arrays and precision measurement systems

READY FOR MINIATURIZED SOLUTIONS?

• Request Free Sample - Test our ultra-fine cable in your application

• Download Technical Specifications - Get complete dimensional and performance data

• Contact Our Engineering Team - Discuss your miniaturization requirements

• Get Competitive Quote - OEM/ODM solutions available

• Request Free Sample - Test our ultra-fine cable in your application

• Download Technical Specifications - Get complete performance data

• Contact Our Engineering Team - Discuss your miniaturization requirements

• Get Competitive Quotation - OEM/ODM solutions available

FAQ

Q1: What are the advantages of 7/0.05 stranding for ultra-fine conductors?
A: The 7/0.05 stranding provides the optimal balance between flexibility and mechanical strength for 36AWG conductors, ensuring the cable can withstand installation stresses while maintaining excellent bendability.

Q2: Why choose PFA insulation instead of other fluoropolymers for miniature cables?
A: PFA offers the highest continuous temperature rating (260℃) among melt-processable fluoropolymers, excellent dielectric properties, and superior mechanical characteristics for ultra-fine wire applications.

Q3: What are the handling considerations for such small diameter cables?
A: Ultra-fine cables require careful handling during installation. We recommend using proper termination techniques, strain relief, and specialized tools designed for miniature wire processing to ensure optimal performance.

Q4: Can this cable be used in dynamic flexing applications?
A: While the 7-strand construction provides good flexibility, for continuous dynamic flexing we recommend consulting our engineering team for specialized designs optimized for flex life.

Q5: What customization options are available for ultra-fine cables?
A: We offer various customization options including different conductor counts, alternative insulation colors, specialized shielding configurations, and custom lengths to meet your specific application requirements.