Custom Shielded Hybrid Cable 1x2x0.20+2x0.35 Special Cable
- Cable Type Double Shield Multi Pairs Inidustrial Cable
- Cable Spec 5x2x0.75
- Conductor Tinned copper wire (CU, SPC, NPC optional)
- Construction Stranded wire acc. to IEC 60228, Class 2
- Insulation PVC, XLPE or PE compound(customizable)
- Cores/Pairs 4cores stranded
- Overall Shield Foil and Braiding double shielded layer (TCWB, CWB, AL-PET, SPCWB optional)
- Outer Sheath PVC, LSZH or PUR compound(customizable)
- Rated Voltage 300 V
- Rated Temperature -30°C to +80°C
- Cable No. D261
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Keyword Foil Braid Shielded Cable
Our Custom Shielded Data Cable represents an optimized solution for modern automation devices requiring both reliable signal transmission and auxiliary power in a single, compact assembly. This specialized cable ingeniously integrates 1 shielded data pair of 0.20mm² and 2 power cores of 0.35mm² within a robust, multi-layer construction. Featuring a high-coverage 90% tinned copper braiding shield and a safety-oriented LSZH sheath, it delivers superior EMI protection and signal integrity, making it the perfect wiring solution for space-constrained industrial sensors, actuators, and compact control systems.
KEY FEATURES & TECHNICAL ADVANTAGES
✔ Hybrid Design Efficiency: Combines one shielded twisted data pair and two power conductors in one cable, simplifying wiring harnesses and saving space in control cabinets and machinery.
✔ Superior EMI Shielding Performance: The overall TC braiding with 90% coverage, combined with the data pair's individual SCR AL-PET tape shield, provides robust, multi-layer defense against electromagnetic interference for clean signal transmission.
✔ Enhanced Safety & Durability: The LSZH (Low Smoke Zero Halogen) outer sheath ensures minimal toxic fume emission in case of fire, while the XLPE insulation on both data and power cores offers excellent thermal and electrical properties.
✔ Optimized Construction: The overall binder of non-woven tape holds the core components securely, enhancing mechanical stability and cable integrity.
✔ Reliable Power Delivery: Dedicated 0.35mm² power cores provide a stable and isolated circuit for powering sensors or small devices, separate from the sensitive data lines.
SPECIFICATIONS & CONSTRUCTION
Component Specification Data Line 1 pair, 2x0.20mm², Tinned Copper (TC) / XLPE Insulation / SCR AL-PET Tape Shield Power Line 2 cores, 0.35mm², Copper (CU) / XLPE Insulation Inner Assembly Overall Binder: Non-Woven Tape Overall Shielding Tinned Copper (TC) Braiding, 90% coverage Outer Sheath LSZH (Low Smoke Zero Halogen) Primary Function Integrated data transmission and low-voltage power supply WHY CHOOSE OUR CUSTOM SHIELDED DATA CABLE?
We excel at engineering hybrid cable solutions that solve specific interconnection challenges. This cable is not a generic off-the-shelf product but a thoughtfully designed answer to the need for compact, reliable, and safe wiring in dense industrial environments. By integrating power and shielded data, we help you reduce part numbers, lower installation time and cost, and minimize points of failure. Our focus on high-shielding coverage and safety-compliant materials ensures your equipment performs reliably, even in electrically noisy settings.
TYPICAL APPLICATIONS
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Industrial Sensor Networks: Wiring for proximity sensors, photoelectric sensors, and encoders that require both signal output and DC power (e.g., 24V).
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Factory Automation & Robotics: Internal wiring for small actuators, grippers, and vision systems on robotic arms and automated machinery.
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Building Automation: Connections for HVAC valves, damper actuators, and room controllers that combine control signals with power.
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Process Control Instrumentation: Linking compact measuring devices and transmitters to control systems in industrial plants.
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- Request Free Sample - Evaluate the construction and performance in your application.
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Download Technical Specifications - Get detailed drawings and electrical parameters.
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Contact Our Engineering Team - Discuss customizing this design (length, colors,etc.) for your needs.
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Get Competitive Quotation - Receive a tailored quote for your project volume.
FAQ
Q1: What is the advantage of integrating power and data into one cable?
A: It simplifies installation, reduces cable clutter, and lowers overall system cost by eliminating the need for separate cables and conduits. It's especially beneficial in tight spaces like robotic arms or control panels.
Q2: How effective is the 90% braiding shield compared to foil?
A: A 90% braid offers superior mechanical durability and better high-frequency EMI shielding performance than foil alone. It's more resistant to damage during installation and flexing, providing long-term, reliable shielding integrity.
Q3: Is the LSZH sheath mandatory?
A: While not mandatory everywhere, an LSZH sheath is a critical safety feature for installations in enclosed public spaces, transportation, or buildings where human safety is a priority, as it significantly reduces toxic smoke in a fire.
Q4: Can the power cores be used for higher voltages?
A: The XLPE insulation is robust, but the voltage rating is determined by the complete design. Please consult our datasheet or engineers for the specific rated voltage of this cable configuration to ensure safe operation.
Q5: Can you customize the lengths and add connectors?
A: Absolutely. As a custom cable manufacturer, we specialize in providing turn-key solutions. We can supply precise cut lengths, add custom printing (part numbers), and terminate the cable with a wide range of industrial connectors upon request.