Custom Hybrid Data Cable Heat Resistant – 1 Pair 22AWG + 2 Core 18AWG
Custom Hybrid Data Cable Heat Resistant – 1 Pair 22AWG + 2 Core 18AWG, TC Tinned Copper Conductors, FEP Compound Insulation, Individual Screen for 1 Pair: Tinned Copper Braiding, Silicone Sheath
This custom hybrid data cable combines one twisted pair for signal transmission with two power cores in a heat resistant silicone construction. The 22AWG pair uses TC tinned copper conductors with FEP insulation for reliable data transmission. This pair features individual tinned copper braid screening for dedicated EMI protection. The two 18AWG power cores utilize TC conductors with FEP insulation for stable power delivery. All components are assembled with a silicone outer sheath providing excellent heat resistance, flexibility, and durability. This hybrid design enables power and signal in a single cable for applications requiring both in high temperature environments.
Key Features & Technical Advantages
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Hybrid configuration: 1 pair 22AWG + 2 core 18AWG
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TC tinned copper conductors throughout
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FEP insulation for thermal stability
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Individual tinned copper braid screen on 22AWG pair
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Silicone sheath for heat resistance and flexibility
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custom design for specific applications
Specifications & Construction
| Parameter | Details |
|---|---|
| Type | custom hybrid data cable |
| Configuration | 1 pair 22AWG + 2 core 18AWG |
| Conductor | TC tinned copper |
| Insulation | FEP compound |
| Pair Screen | Individual tinned copper braiding |
| Sheath | Silicone |
Why Choose Our Hybrid Heat Resistant Cable
We specialize in custom hybrid cables for demanding applications. Our design combines signal and power in one heat resistant package. FEP insulation ensures reliable performance at elevated temperatures. Individual pair screening protects sensitive data signals from interference. Silicone sheath provides exceptional heat resistance and flexibility. As a specialized manufacturer, we control all production stages, offering custom configurations and technical support for your specific requirements.
Typical Applications
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High temperature industrial sensors requiring both power and data
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Heating equipment with integrated control signals
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Motor feedback systems in thermal environments
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Process control in elevated temperature areas
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Specialized automation with heat exposure
- Request Sample & Compliance Data - Evaluate the cable in your application
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Download Technical Specifications - Get complete electrical performance data
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Contact Our Engineering Team - Discuss your electronic wiring requirements
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Get Competitive Quotation - OEM/ODM solutions available
FAQ
Q1: What is the advantage of hybrid 1 pair + 2 core configuration?
A: This design allows one cable to carry both differential signals (22AWG pair) and power or control (18AWG cores) for space-saving and simplified installation.
Q2: Why is individual screening used on the pair only?
A: The signal pair requires dedicated EMI protection for data integrity, while the power cores are less sensitive to interference, optimizing cost and performance.
Q3: What temperature rating does silicone sheath provide?
A: Silicone offers excellent high temperature performance with flexibility across a wide range. Contact our technical team for specific temperature ratings.
Q4: What is FEP insulation and why is it used?
A: FEP provides exceptional thermal stability, chemical resistance, and dielectric properties, ideal for heat resistant applications.
Q5: Can other AWG combinations be produced?
A: Yes, this is a custom design. We can engineer various conductor sizes and configurations to meet your specific requirements.