Special Designed Screened Hybrid Control Cable 2Coax+4Core – Custom High Temp Aerospace Instrumentation Cable Mini Size Heat Resistant Green 300/500V 250°C Non-Magnetic

Special Designed Screened Hybrid Control Cable 2Coax+4Core – Custom High Temp Instrumentation Cable Mini Size Heat Resistant Green 300/500V 250°C Non-Magnetic, Coax Cores: 2 Cores SPC/PFA/SPCWB/PFA with SPC Silver Plated Copper Conductor 7/0.08, PFA Insulated, SPC Wire Braiding Screen, PFA Coax Sheath; Single Cores: 4 Cores SPC/PFA with SPC Conductor 4/0.08, PFA Insulated; Overall 6 Cores Stranded, SPCWB Silver Plated Copper Wire Braiding Overall Screen, PFA Green Outer Sheath, 2.2mm Outer Diameter

This custom hybrid instrumentation cable combines two coax cores and four single cores in an ultra-compact 2.2mm diameter design for high temperature applications. Both coax and single cores utilize SPC silver plated copper conductors with PFA insulation for 250°C capability. The two coax cores feature SPC wire braiding screens and individual PFA sheaths for maximum signal integrity. The four single cores provide additional signal or power channels. All six cores are stranded together, with an overall SPCWB silver plated copper wire braid screen providing comprehensive EMI protection. The outer PFA sheath in green offers exceptional heat resistance and chemical durability. Rated at 300/500V with non-magnetic construction throughout, this miniaturized cable is ideal for high temperature instrumentation where space is extremely limited and magnetic materials cannot be tolerated.

Key Features & Technical Advantages

• Hybrid 2 coax + 4 single core configuration in 2.2mm O.D.

• All SPC silver plated copper conductors for high temp and non-magnetic performance

• PFA insulation and sheathing rated 250°C continuous

• Coax cores: individual SPC braid screen + PFA sheath

• Overall SPCWB silver plated copper braid screen

• Non-magnetic construction throughout

• Green PFA outer sheath for identification and durability

• 300/500V rating for instrumentation applications

Specifications & Construction

Why Choose Our Custom Hybrid Mini High Temp Cable

We specialize in ultra-compact high temperature instrumentation cables for demanding applications. Our 2coax+4core hybrid design packs six signal channels into just 2.2mm diameter. All components use SPC silver plated copper and PFA for 250°C capability with non-magnetic properties essential for sensitive measurements. Double screening (individual coax screens + overall braid) ensures signal integrity in electrically noisy environments. Green PFA outer sheath provides chemical resistance and easy identification. As a specialized manufacturer, we control all production stages, offering custom configurations and technical support for your specific high temperature instrumentation requirements.

Typical Applications – Solving Critical Industrial Challenges

• Aerospace Instrumentation: Provides ultra-compact high temp cabling for aircraft engine sensors and flight test instrumentation

• Research Laboratory Sensors: Enables multi-channel signal transmission in high temperature experimental setups

• Medical Device Miniaturization: Supports miniaturized medical instruments requiring multiple signals in extreme environments

• Downhole Logging Tools: Delivers reliable signal transmission in oil and gas well logging at elevated temperatures

• High Temp Industrial Monitoring: Supplies compact cabling for furnace and process monitoring sensors

• Specialized Test Equipment: Provides non-magnetic multi-channel connections for sensitive magnetic field measurements

• Nuclear Facility Instrumentation: Enables radiation-resistant, high temp signal transmission in nuclear applications

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FAQ

Q1: What is the advantage of SPC silver plated conductors?

A: SPC provides excellent high temperature performance, maintains conductivity at 250°C, offers superior corrosion resistance, and is non-magnetic for sensitive applications.

Q2: Why is non-magnetic construction important?

A: Non-magnetic materials prevent interference with sensitive measurements in MRI, research magnets, and precision instrumentation where magnetic fields would distort readings.

Q3: What makes this cable only 2.2mm diameter with six channels?

A: Ultra-fine SPC conductors (7/0.08 and 4/0.08) and thin-wall PFA insulation enable high channel count in minimal space while maintaining 250°C capability.

Q4: What is the purpose of dual screening (coax screens + overall braid)?

A: Individual coax screens eliminate crosstalk between sensitive channels, while overall braid provides protection against external EMI, ensuring signal integrity in noisy environments.

Q5: What temperature rating does this cable achieve?

A: All materials are rated for 250°C continuous operation, with PFA providing excellent thermal stability and chemical resistance at this temperature.