Encoder Signal Cable Shielded Green 3x2x0.22 + 2x2x0.25 – PVC Shielded Data Cable

Encoder Signal Cable Shielded Green 3x2x0.22 + 2x2x0.25 – 3 Pairs 0.22mm² with Individual Foil Shielding + 2 Pairs 0.25mm² Unshielded, Overall TCWB Braid, PVC Sheath, 300V 80°C, Oil Resistant

This D363 encoder signal cable features three individually foil-shielded 0.22mm² twisted pairs plus two unshielded 0.25mm² twisted pairs in a single assembly. The 0.22mm² pairs use 26/0.10 copper conductor with 105°C PP insulation, each wrapped with aluminium foil for dedicated protection against crosstalk. The 0.25mm² pairs use 32/0.10 copper conductor with 105°C PP insulation. A non-woven tape binder maintains core geometry, while an overall tinned copper wire braid with 80% coverage provides comprehensive EMI protection. The green PVC sheath offers oil resistance and easy identification. Rated at 300V and 80°C, this cable undergoes 2KV/min test voltage and 3KV/0.15sec spark testing, making it ideal for encoder and feedback applications in industrial automation.

Key Features & Technical Advantages

• Hybrid configuration: 3 individually shielded pairs + 2 unshielded pairs

• Individual aluminium foil shielding on 0.22mm² pairs eliminates crosstalk

• Fine-strand copper conductors 26/0.10 and 32/0.10 for flexibility

• PP insulation rated 105°C for thermal stability

• Overall TCWB tinned copper braid 80% coverage for EMI protection

• Oil resistant green PVC sheath for industrial identification

• 2KV/min test voltage and 3KV/0.15sec spark tested

Specifications & Construction

Why Choose Our D363 Encoder Signal Cable

We specialize in precision signal cables for industrial automation. Our D363 cable combines individual pair shielding and overall braid for maximum noise immunity in encoder applications. Fine-strand conductors ensure flexibility for dynamic installations, while oil-resistant PVC provides durability in harsh environments. Every cable meets rigorous test standards. As a specialized manufacturer, we control production from raw materials to final testing, offering custom lengths and technical support for your specific requirements.

Typical Applications – Solving Critical Industrial Challenges

• Encoder Feedback Systems: Eliminates signal interference in position feedback from motors and drives with individual pair shielding protecting sensitive encoder signals

• Servo Drive Control: Provides reliable communication between servo drives and controllers where electromagnetic noise would otherwise corrupt data

• Robotic Motion Systems: Maintains signal integrity in robotic arms and gantries where continuous flexing and electrical noise challenge standard cables

• CNC Machine Interfaces: Ensures accurate position feedback in precision machining applications where signal loss would cause positioning errors

• Industrial Automation Networks: Delivers dependable data transmission in factory automation environments with high electromagnetic interference

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FAQ

Q1: Why are the 0.22mm² pairs individually shielded?

A: Individual foil shielding on each 0.22mm² pair prevents crosstalk between sensitive encoder signals and provides dedicated protection against external interference for critical feedback circuits.

Q2: What is the advantage of the hybrid 3+2 configuration?

A: This configuration allows three shielded pairs for sensitive encoder signals plus two unshielded pairs for auxiliary data or power, reducing the need for multiple separate cables in a single run.

Q3: Is this cable suitable for continuous flexing applications?

A: This cable is designed for static and occasional flexing installations. For continuous flexing applications like cable tracks, please consult our engineering team for specialized options.

Q4: What does the 80% TCWB braid coverage provide?

A: The 80% tinned copper wire braid provides comprehensive EMI protection for the entire cable assembly while maintaining flexibility, shielding against external electromagnetic interference.

Q5: What types of encoders is this cable compatible with?

A: This cable is suitable for most incremental and absolute encoders, resolvers, and feedback devices used in industrial automation, servo systems, and motion control applications.