Multi Cores Control Cable Classic 110 CU/PVC/PVC VDE 300/500V 105°C - 5G0.75, 10G1, 20G1
Multi Cores Control Cable Classic 110 CU/PVC/PVC VDE 300/500V 105°C – Plain Copper Stranded Conductor IEC60228 Class 5, Flexible PVC Insulation 105°C, Non-Woven Tape Binder, Flexible PVC Sheath 105°C Grey, Oil Resistant, Chemical Resistant, Flame Retardant IEC 60332-1, Test Voltage 3kv
This premium multi cores control cable, designated Classic 110 CU/PVC/PVC, is engineered for reliable control and signal transmission in industrial applications requiring VDE-approved quality and 105°C temperature resistance. The construction features plain copper stranded conductors per IEC60228 Class 5, delivering excellent flexibility for complex installations while maintaining consistent electrical properties. Available in configurations including 5G0.75, 10G1, and 20G1, with the "G" designation indicating one core features yellow-green insulation for mandatory earth/ground identification per international standards. Each conductor is insulated with flexible PVC compound rated for 105°C continuous operation, formulated to maintain dielectric integrity across the full temperature range. A non-woven tape binder ensures consistent core geometry and provides mechanical stability during cable flexing and installation. The outer sheath is manufactured from flexible PVC compound rated for 105°C, colored industrial grey for professional integration into control panels and equipment. This cable offers enhanced resistance to oils and chemicals, making it suitable for demanding industrial environments. Flame retardant performance meets IEC 60332-1 requirements, ensuring safety in installed conditions. Each cable undergoes 3kv test voltage verification, providing substantial safety margin above the 300/500V operating rating. This Classic 110 construction combines VDE quality standards with proven PVC technology, delivering reliable performance in control cabinets, machinery wiring, and industrial automation applications.
Key Features & Technical Advantages
| Feature | Technical Advantage |
|---|---|
| Plain Copper Stranded Conductor IEC60228 Class 5 | Fine-stranded plain copper provides excellent flexibility for tight installations while maintaining consistent conductivity |
| Flexible PVC Insulation 105°C | Special 105°C rated PVC formulation maintains dielectric properties at elevated temperatures without degradation |
| Yellow-Green Core Identification | "G" configuration includes one core with standard yellow-green insulation for mandatory earth/ground connection |
| Non-Woven Tape Binder | Ensures consistent core geometry and adds mechanical stability during cable flexing |
| Flexible PVC Sheath 105°C Grey | Industrial grey color offers professional appearance; 105°C rating ensures long-term reliability in warm environments |
| Oil & Chemical Resistant Formulation | Enhanced resistance to industrial oils and chemicals extends service life in demanding applications |
| Flame Retardant IEC 60332-1 | Self-extinguishing properties meet international flame test standards for installed safety |
| 3kv Test Voltage | Rigorous 3000V test verification provides substantial safety margin above 300/500V operating rating |
| VDE Approved Construction | Meets rigorous German VDE standards for quality and performance |
Specifications & Construction
| Parameter | Details |
|---|---|
| Conductor Material | Plain Copper, stranded |
| Conductor Class | Class 5 fine wire stranding per IEC 60228 |
| Available Configurations | 5G0.75 (5 cores x 0.75mm² with 1 yellow-green), 10G1 (10 cores x 1.0mm² with 1 yellow-green), 20G1 (20 cores x 1.0mm² with 1 yellow-green) |
| Core Identification | One core yellow-green (earth), remaining cores color-coded per standard |
| Insulation Material | Flexible PVC, 105°C rated |
| Binder | Non-Woven Tape |
| Outer Sheath Material | Flexible PVC, 105°C rated |
| Sheath Color | Grey (industrial grade) |
| Voltage Rating | 300/500V |
| Test Voltage | 3kv (3000V) |
| Temperature Rating | 105°C maximum continuous operation |
| Flame Retardant | IEC 60332-1 compliant |
| Oil Resistance | Enhanced resistance to industrial oils |
| Chemical Resistance | Resistant to common industrial chemicals |
| Standards | VDE approved, IEC 60228, IEC 60332-1 |
Why Choose Our Classic 110 Multi Cores Control Cable
As a specialized manufacturer with deep expertise in control cable technology, we deliver VDE-approved quality combined with proven PVC reliability. Our Classic 110 cable incorporates fine-stranded Class 5 conductors that provide the flexibility required for complex control cabinet installations while maintaining consistent electrical properties. The 105°C rated PVC insulation and sheath formulations are engineered to maintain flexibility and dielectric strength at elevated temperatures, extending service life in warm industrial environments. The "G" configuration with yellow-green earth core ensures compliance with international wiring standards for safety. Enhanced oil and chemical resistance protects against degradation in demanding industrial settings. Flame retardant performance per IEC 60332-1 provides essential safety certification for installed applications. Each cable undergoes 3kv test voltage verification, ensuring insulation integrity. Our trade and industry integrated structure means we control every stage of production, offering customized lengths, specialized packaging, and technical support from engineers who understand industrial automation and control applications. When you specify our Classic 110 control cable, you select a product engineered for reliable performance in control cabinets, machinery, and industrial installations.
Typical Applications – Solving Critical Industrial Challenges
This Classic 110 multi cores control cable addresses operational challenges across multiple industrial applications:
- Pit Furnaces & Heat Treatment Systems: Engineered to withstand extreme radiant heat and thermal cycling in industrial furnace applications. The specially formulated insulation maintains dielectric integrity even when installed in close proximity to furnace casings, while the flexible conductor construction accommodates thermal expansion and contraction cycles without fatigue. Ideal for thermocouple connections, burner control systems, and temperature monitoring equipment in heat treatment facilities, foundries, and metal processing plants where reliable performance under continuous high-temperature exposure is critical for both product quality and operational safety.
-
Industrial Control Cabinets: Solves wiring density challenges with flexible Class 5 conductors for organized layouts and reliable terminations in space-constrained panels
-
Machine Tool Wiring: Eliminates premature failure from vibration with fine-strand conductor construction resisting metal fatigue in moving machinery
-
Automation Systems: Ensures reliable signal transmission between PLCs, sensors, and actuators in industrial automation applications
-
Conveyor Systems: Provides dependable control connections for motors and sensors in material handling applications where flexibility and durability are required
-
HVAC Control Systems: Withstands elevated temperatures in equipment rooms while maintaining signal integrity for building automation
-
Process Control Instrumentation: Delivers reliable connections for sensors and instruments in industrial processing environments
-
Assembly Line Equipment: Provides flexible, durable wiring for production machinery requiring frequent maintenance access and reconfiguration
| AWG | No. of Cores x Cross Sectional Area Nom. | O.D. Nom. | Approx. Weight Nom. |
| no. x mm² | kg/km | ||
| 20(16/32) | 2 G 0.50 | 4.7 ±0.5mm | 35 |
| 18(24/32) | 2 G 0.75 | 5.1 ±0.5mm | 40 |
| 17(32/32) | 2 G 1.00 | 5.3 ±0.5mm | 50 |
| 16(30/30) | 2 G 1.50 | 6.2 ±0.5mm | 60 |
| 14(30/50) | 2 G 2.50 | 7.3 ±0.5mm | 90 |
| 20(16/32) | 3 G 0.50 | 5.1 ±0.5mm | 40 |
| 18(24/32) | 3 G 0.75 | 5.4 ±0.5mm | 50 |
| 17(32/32) | 3 G 1.00 | 5.6 ±0.5mm | 60 |
| 16(30/30) | 3 G 1.50 | 6.5 ±0.5mm | 80 |
| 14(30/50) | 3 G 2.50 | 7.7 ±0.5mm | 120 |
| 12(56/28) | 3 G 4.00 | 9.3 ±0.5mm | 175 |
| 10(84/28) | 3 G 6.00 | 11.0 ±1mm | 255 |
| 8(80/26) | 3 G 10.00 | 14.0 ±1mm | 410 |
| 6(128/26) | 3 G 16.00 | 18.2 ±1mm | 655 |
| 20(16/32) | 4 G 0.50 | 5.4 ±0.5mm | 46 |
| 18(24/32) | 4 G 0.75 | 5.9 ±0.5mm | 60 |
| 17(32/32) | 4 G 1.00 | 6.5 ±0.5mm | 70 |
| 16(30/30) | 4 G 1.50 | 7.4 ±0.5mm | 95 |
| 14(30/50) | 4 G 2.50 | 8.5 ±0.5mm | 150 |
| 12(56/28) | 4 G 4.00 | 10.2 ±1mm | 220 |
| 10(84/28) | 4 G 6.00 | 12.3 ±1mm | 325 |
| 8(80/26) | 4 G 10.00 | 15.0 ±1mm | 515 |
| 6(128/26) | 4 G 16.00 | 19.2 ±1mm | 845 |
| 4(200/26) | 4 G 25.00 | 23.0 ±2mm | 1250 |
| 20(16/32) | 5 G 0.50 | 6.2 ±0.5mm | 60 |
| 18(24/32) | 5 G 0.75 | 6.7 ±0.5mm | 70 |
| 17(32/32) | 5 G 1.00 | 6.9 ±0.5mm | 85 |
| 16(30/30) | 5 G 1.50 | 7.9 ±0.5mm | 110 |
| 14(30/50) | 5 G 2.50 | 9.7 ±0.5mm | 180 |
| 12(56/28) | 5 G 4.00 | 11.6 ±1mm | 270 |
| 10(84/28) | 5 G 6.00 | 13.5 ±1mm | 390 |
| 8(80/26) | 5 G 10.00 | 17.1 ±1mm | 650 |
| 6(128/26) | 5 G 16.00 | 21.3 ±2mm | 1010 |
| 4(200/26) | 5 G 25.00 | 25.8 ±2mm | 1550 |
| 2(280/26) | 5 G 35.00 | 29.5 ±2mm | 2030 |
| 18(24/32) | 6 G 0.75 | 6.9 ±0.5mm | 80 |
| 17(32/32) | 6 G 1.00 | 7.0 ±0.5mm | 100 |
| 20(16/32) | 7 G 0.50 | 6.6 ±0.5mm | 70 |
| 18(24/32) | 7 G 0.75 | 7.1 ±0.5mm | 90 |
| 17(32/32) | 7 G 1.00 | 7.5 ±0.5mm | 105 |
| 16(30/30) | 7 G 1.50 | 9.0 ±0.5mm | 150 |
| 14(30/50) | 7 G 2.50 | 10.1 ±1mm | 235 |
| 18(24/32) | 8 G 0.75 | 7.4 ±0.5mm | 100 |
| 17(32/32) | 8 G 1.00 | 8.0 ±0.5mm | 120 |
| 16(30/30) | 8 G 1.50 | 9.5 ±0.5mm | 170 |
| 20(16/32) | 12 G 0.50 | 8.6 ±0.5mm | 110 |
| 18(24/32) | 12 G 0.75 | 9.4 ±0.5mm | 145 |
| 17(32/32) | 12 G 1.00 | 9.9 ±0.5mm | 175 |
| 16(30/30) | 12 G 1.50 | 11.6 ±1mm | 235 |
| 14(30/50) | 12 G 2.50 | 13.9 ±1mm | 380 |
| 18(24/32) | 18 G 0.75 | 11.1 ±1mm | 210 |
| 17(32/32) | 18 G 1.00 | 11.7 ±1mm | 250 |
| 16(30/30) | 18 G 1.50 | 13.7 ±1mm | 350 |
| 14(30/50) | 18 G 2.50 | 17.1 ±1mm | 575 |
| 18(24/32) | 25 G 0.75 | 13.4 ±1mm | 290 |
| 16(30/30) | 25 G 1.50 | 16.9 ±1mm | 490 |
| 17(32/32) | 34 G 1.00 | 16.3 ±1mm | 475 |
| 17(32/32) | 41 G 1.00 | 17.7 ±1mm | 565 |
| 18(24/32) | 42 G 0.75 | 16.0 ±1mm | 460 |
| 17(32/32) | 50 G 1.00 | 19.1 ±1mm | 680 |
| 18(24/32) | 61 G 0.75 | 19.8 ±1mm | 675 |
| 18(24/32) | 65 G 0.75 | 20.7 ±2mm | 775 |
- Request Free Sample - Test our control cables in your application
-
Download Technical Specifications - Get complete performance data
-
Contact Our Engineering Team - Discuss your detailed requirements
-
Get Competitive Quotation - OEM/ODM solutions available
FAQ
Q1: What does the "G" in 5G0.75, 10G1, and 20G1 indicate?
A: The "G" indicates that one core in the multi-core configuration features yellow-green insulation, which is the internationally standardized color coding for protective earth/ground conductors. This ensures compliance with wiring regulations and simplifies safe installation.
Q2: What is the advantage of Class 5 stranded conductors per IEC60228?
A: Class 5 fine-strand construction provides exceptional flexibility compared to solid or Class 2 stranded conductors. This makes the cable easier to route in tight control cabinet spaces and more resistant to metal fatigue from vibration in machinery applications.
Q3: What does the 3kv test voltage mean for my 300/500V application?
A: The 3kv (3000V) test voltage verification means each cable has been tested at ten times the operating voltage, providing a substantial safety margin and ensuring insulation integrity for reliable long-term performance.
Q4: What applications require the yellow-green earth core?
A: Yellow-green earth cores are mandatory for safety grounding in virtually all fixed industrial installations per international electrical codes. This includes control cabinets, machinery, and equipment where protective earth connections are required for operator safety.
Q5: Is this cable suitable for outdoor installation?
A: While this Classic 110 cable offers excellent performance in indoor industrial environments, for outdoor installation we recommend consulting our technical team about UV-resistant jacketing options or additional mechanical protection to ensure long-term reliability in direct sunlight exposure.