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Automotive New Energy Vehicles and Energy Storage Cable – High Temperature Teflon FEP Insulated Cable TC/FEP 50mm² 1000V -65°C to +200°C Grey VW-1
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Automotive New Energy Vehicles and Energy Storage Cable – High Temperature Teflon FEP Insulated Cable TC/FEP 50mm² 1000V -65°C to +200°C Grey VW-1

Premium High Temperature Aerospace Cable 

Designed for critical aerospace, aviation & defense applications requiring ultimate reliability.

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  • Cable Type EV energy storage wire TC/FEP
  • Cable Spec 50mm²
  • Conductor TC tinned copper (TC, CU, SPC, NPC optional)
  • Construction Stranded wire
  • Insulation FEP compound (FEP, PTFE, PFA, PI, PEEK optional)
  • Pairs single core
  • Rated Voltage 1000V
  • Rated Temperature -60℃ to +200℃
  • Cable No. D395
  • Keyword automotive cable
  • Application ideal for Automotive New Energy Vehicles and Energy Storage

Automotive New Energy Vehicles and Energy Storage Cable – High Temperature Teflon FEP Insulated Cable TC/FEP 50mm² 1000V -65°C to +200°C Grey VW-1, Test Voltage 3kV/min

This high temperature Teflon FEP insulated cable features 50mm² single core construction specifically engineered for new energy vehicles and energy storage systems requiring 1000V capability. The TC tinned copper conductor is optimized for high current capacity with excellent corrosion resistance. FEP insulation provides exceptional dielectric strength, thermal stability, and chemical resistance across the full -65°C to +200°C temperature range. The grey insulation offers a professional, neutral appearance suitable for various applications. VW-1 flame rating ensures safety in fault conditions. Rigorous 3kV/min test voltage verification confirms insulation integrity for reliable 1000V operation. This cable is ideal for battery interconnections, power distribution, and high voltage connections in electric vehicles and stationary energy storage systems.

D395-FEP-insulated-cable-new-energy-vehicles-and-energy-storage-cable-52mm2-gray-02.jpg

Key Features & Technical Advantages

  • 50mm² single core for high current EV and energy storage applications

  • TC tinned copper conductor for corrosion resistance

  • FEP insulation rated -65°C to +200°C continuous

  • 1000V rating for high voltage systems

  • Grey insulation for professional appearance

  • VW-1 flame retardant for safety

  • 3kV/min test voltage verification

  • Excellent chemical resistance and dielectric properties

Specifications & Construction

Parameter Details
Type High temperature FEP insulated cable
Configuration Single core 50mm²
Conductor TC tinned copper
Insulation FEP fluorinated ethylene propylene, grey
Voltage Rating 1000V
Temperature Range -65°C to +200°C
Flame Rating VW-1
Test Voltage 3kV/min
Application New energy vehicles, energy storage systems

Why Choose Our High Current FEP Cable

We specialize in high performance cabling for new energy applications. This 50mm² FEP design delivers exceptional current capacity with reliable 1000V insulation. FEP insulation provides superior thermal stability, maintaining integrity from -65°C to +200°C while offering excellent chemical resistance. The rigorous 3kV/min test voltage ensures insulation integrity for demanding EV and energy storage environments. Grey insulation offers a professional, neutral appearance suitable for various applications. VW-1 flame rating adds critical safety. As a specialized manufacturer, we control all production stages, offering custom lengths and technical support for your specific new energy requirements.

Typical Applications – Solving Critical EV and Energy Storage Challenges

  • Battery Pack Interconnections: Provides high current connections between battery modules and pack outlets in EV and stationary storage systems

  • High Voltage Distribution: Delivers reliable power distribution from battery packs to inverters and DC-DC converters

  • Energy Storage System Wiring: Enables high current connections for grid-scale and residential energy storage installations

  • Inverter Power Input: Supplies high current cabling between battery and traction inverter in electric vehicles

  • Fast Charging Systems: Provides robust connections for DC fast charging infrastructure

  • Power Conversion Equipment: Delivers reliable wiring for onboard chargers and power electronics

  • Commercial EV Platforms: Supports heavy-duty applications in electric buses, trucks, and industrial vehicles

FAQ

Q1: What is the advantage of FEP insulation for EV and energy storage applications?

A: FEP offers exceptional thermal stability, chemical resistance, and dielectric strength, maintaining performance from -65°C to +200°C while resisting automotive fluids and environmental exposure.

Q2: Why is 50mm² conductor size specified?

A: 50mm² provides high current capacity for power distribution in battery packs and EV systems, balancing current capacity with manageable cable diameter.

Q3: What does the 3kV/min test voltage verify?

A: This test confirms the insulation can withstand 3000V for one minute, providing a substantial safety margin above the 1000V operating rating.

Q4: What is the significance of grey insulation?

A: Grey offers a professional, neutral appearance suitable for various applications while maintaining high voltage identification when orange is not specified.

Q5: Is this cable suitable for outdoor installation?

A: Yes, FEP insulation provides excellent UV resistance, weather resistance, and chemical resistance for outdoor energy storage and charging infrastructure applications.