Automotive Power Charging Cable FHLALR91X91XCB91X 50mm² 150T 1000VAC/1500VDC LV216-2 | EV High Voltage Shielded Cable for New Energy Vehicles
Automotive Power Charging Cable FHLALR91X91XCB91X 50mm² 150T 1000VAC/1500VDC LV216-2 – CU Bare Copper ETP1 Conductor EN13602 Stranded, XLPO E-Beam Cross-Linked Insulation 125°C Orange, SCR Double Shield: Inner Tinned Copper Wire Braiding + Outer Aluminium Foil Wrapping Overlap 20%, XLPO E-Beam Cross-Linked Sheath 125°C Orange, 8kv Spark Test, 3D Static Minimum Bending Radius, RoHS Compliant, for New Energy Vehicles
This automotive power charging cable is specifically engineered for high voltage EV applications requiring 1000VAC/1500VDC capability. The FHLR91X91XCB91X type features 1x50mm² construction with bare copper ETP1 conductor stranded per EN13602, delivering exceptional current carrying capacity for fast charging. Insulation consists of XLPO E-beam cross-linked compound in orange, rated 125°C for thermal stability under high current. Double SCR shielding combines inner tinned copper wire braiding with outer aluminium foil wrapping at 20% overlap, providing comprehensive EMI protection. The XLPO E-beam cross-linked sheath in orange ensures durability and high voltage identification per automotive standards. Rated 150T (125°C) with 8kv spark test verification and 3D static minimum bending radius, this cable meets LV216-2 requirements for new energy vehicle power charging systems.


Key Features & Technical Advantages
-
FHLR91X91XCB91X type for EV high voltage charging
-
1x50mm² with bare copper ETP1 conductor per EN13602
-
1000VAC / 1500VDC rating for fast charging applications
-
XLPO E-beam cross-linked insulation 125°C orange
-
Double SCR shield: inner TCWB + outer foil 20% overlap
-
XLPO E-beam cross-linked sheath 125°C orange
-
8kv spark test verified for insulation integrity
-
3D static minimum bending radius for flexible routing
-
LV216-2 compliant for automotive OEM acceptance
-
RoHS compliant for environmental requirements
Specifications & Construction
| Parameter | Details |
|---|---|
| Type | FHLR91X91XCB91X |
| Configuration | 1x50mm² single core |
| Voltage Rating | 1000VAC / 1500VDC |
| Temperature Rating | 150T (125°C) |
| Standard | LV216-2 |
| Conductor | CU bare copper ETP1, stranded per EN13602 |
| Insulation | XLPO E-beam cross-linked, 125°C, orange |
| Inner Shield | Tinned copper wire braiding |
| Outer Shield | Aluminium foil wrapping, overlap 20% |
| Sheath | XLPO E-beam cross-linked, 125°C, orange |
| Test Voltage | 8kv spark test |
| Bending Radius | 3D static minimum |
| Compliance | RoHS, LV216-2 |
Why Choose Our FHLR91X91XCB91X EV Charging Cable
We specialize in high voltage automotive cables for new energy vehicles. Our FHLR91X91XCB91X design combines LV216-2 compliance with robust construction for demanding EV charging applications. The 50mm² bare copper ETP1 conductor delivers high current capacity for fast charging. XLPO E-beam cross-linked materials provide 125°C thermal stability with excellent electrical properties. Double SCR shielding ensures comprehensive EMI protection for sensitive vehicle electronics. Orange color complies with global high voltage identification standards. 8kv spark test guarantees insulation integrity. As a specialized manufacturer, we control all production stages, offering technical support for your EV charging system requirements.
Typical Applications – Solving Critical Automotive Challenges
-
Electric Vehicle Fast Charging: Provides high current capacity for DC fast charging connections between charging stations and vehicle batteries
-
Battery Pack Power Distribution: Delivers main power connections from battery packs to inverters and drive systems
-
High Voltage Junction Boxes: Supplies internal wiring for HV distribution units in electric vehicles
-
On-Board Charger Connections: Enables AC input and DC output connections for vehicle charging systems
-
Inverter Power Input: Provides reliable high current connections between battery and traction inverter
-
Commercial EV Platforms: Supports heavy-duty charging for electric buses, trucks, and commercial vehicles
-
Energy Storage Systems: Delivers power connections for stationary battery storage applications


- Request Sample & Compliance Data - Evaluate the cable in your application
-
Download Technical Specifications - Get complete electrical performance data
-
Contact Our Engineering Team - Discuss your electronic wiring requirements
-
Get Competitive Quotation - OEM/ODM solutions available



FAQ
Q1: What does FHLR91X91XCB91X designation indicate?
A: This is an automotive high voltage cable designation following LV216-2 standards, indicating flexible high power construction with double shielding for EV applications.
Q2: What is the advantage of XLPO E-beam cross-linked materials?
A: Electron-beam cross-linking provides superior thermal stability, mechanical properties, and long-term reliability compared to standard XLPO, essential for 125°C automotive operation.
Q3: Why is double shielding necessary for EV charging cables?
A: Double shielding (braid + foil) provides comprehensive EMI protection across all frequencies, preventing interference with sensitive vehicle electronics during high power charging.
Q4: What does 150T rating mean?
A: 150T indicates 125°C temperature rating following automotive conventions, suitable for under-vehicle and under-hood EV charging applications.
Q5: Is this cable suitable for both AC and DC charging?
A: Yes, the 1000VAC/1500VDC dual rating makes this cable suitable for both AC and DC charging systems in electric vehicles.

